SJ Wider Tray - Update

WAB

salty nuts
Location
coastal GA
Very nice job on the tray work!

How does your filled bondline nose mod work out when surfing waves? Seems that having the stock form overhanging lip helps keep it from pearling when coming down a wave.
 

#ZERO

Beach Bum
Location
Florida - U.S.A.

#ZERO

Beach Bum
Location
Florida - U.S.A.
Very nice job on the tray work!

How does your filled bondline nose mod work out when surfing waves? Seems that having the stock form overhanging lip helps keep it from pearling when coming down a wave.

The longer nose section is one of the best mods by far and it keeps the nose higher and works great for creating setup wakes combined with the trim system.

I got the idea from the new SuperJet which has a longer front section and I just decided to take the idea a little more forward to bond line.

It also adds reinforcement from breaking the nose off and was real easy to create.
 
The longer nose section is one of the best mods by far and it keeps the nose higher and works great for creating setup wakes combined with the trim system.

I got the idea from the new SuperJet which has a longer front section and I just decided to take the idea a little more forward to bond line.

It also adds reinforcement from breaking the nose off and was real easy to create.

do you plan on selling a piece to mold in there???? if it works well, it should be a simple thing to do to prevent a very common problem... I like the idea a lot. Jerry Brandon kinda pioneered this idea w/ his surf nose... It's nice to see people expanding on it.
 
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#ZERO

Beach Bum
Location
Florida - U.S.A.
do you plan on selling a piece to mold in there???? if it works well, it should be a simple thing to do to prevent a very common problem... I like the idea a lot. Jerry Brandon kinda pioneered this idea w/ his surf nose... It's nice to see people expanding on it.

I have a couple sets of the extra large tubbies already made that I'm going to bring to Daytona, but I'm not planning on selling the front section because it's real easy to create just with expanding foam.

With the ski upside down, I just taped a piece of cardboard to the front section and up the sides of the hull. I used two-part expanding, eight-pound foam, poured it into the cavity and partially on the front hull section. I used a small piece of aluminum tubing inserted in the front bow eye to keep it from leaking through and to add some extra support. Then just use an ordinary wood saw to cut the foam flush with the hull contour. I then mixed some 3:1 epoxy with micro balloons and did the final shaping before laying a couple layers of 3 oz. chop, then sanded it smooth.
 

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I have a couple sets of the extra large tubbies already made that I'm going to bring to Daytona, but I'm not planning on selling the front section because it's real easy to create just with expanding foam.

With the ski upside down, I just taped a piece of cardboard to the front section and up the sides of the hull. I used two-part expanding, eight-pound foam, poured it into the cavity and partially on the front hull section. I used a small piece of aluminum tubing inserted in the front bow eye to keep it from leaking through and to add some extra support. Then just use an ordinary wood saw to cut the foam flush with the hull contour. I then mixed some 3:1 epoxy with micro balloons and did the final shaping before laying a couple layers of 3 oz. chop, then sanded it smooth.


nice....
 

#ZERO

Beach Bum
Location
Florida - U.S.A.
I wasn't planning on selling any kits because it's hard to find all the mandrel bends at a good price. I was lucky to find some long intercooler pipes with all the bends needed on eBay for about 45 bucks not including the silicone hoses and I'll have to thank Tom21 for TIG welding them together.

Here's a picture from the inside and its all metal to metal contact with 4-ply silicone hoses, so it should last a while and be very heat resistant.
 

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Why dual? Is there a benefit over the single front only? I am pretty anal when it comes to symmetrical things but I can live with only one side exhaust since I can't see it while riding.
 

Boris

The Good Old Days
I'm going with the dual only because it'll match the look of my rat rod square. Plus it should be fun riding in my own smoke no matter which direction the wind is blowing. :fing02:

#.0 I have that picture saved and still remember when you first posted it.
Sure is a clean install, just wish I knew someone with a TIG.
 
Man, I am diggin that tray!

$ is tight for me right now, but once I have some extra cash I will hit you up.... I still want a set of your sponsons?

Got any good pics of a set of your sponsons not on a ski? Both sides please. ;)

Actually, I can just find you at Daytona!
 
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#ZERO

Beach Bum
Location
Florida - U.S.A.
Why dual? Is there a benefit over the single front only? I am pretty anal when it comes to symmetrical things but I can live with only one side exhaust since I can't see it while riding.
The dual front exhaust cuts down on the noise and smoke slightly; also it acts as a water drain from one side to the other during turns.

Also having the exhaust come out in stereo, just sounds so kewl.
 

DangerBoy

Runs with scissors
Site Supporter
Location
Rincon Beach
Great job with the tray, your work looks top shelf. but enough of that I want to see more pics of the workbench and stuff under it

Db
 

#ZERO

Beach Bum
Location
Florida - U.S.A.
Great job with the tray, your work looks top shelf. but enough of that I want to see more pics of the workbench and stuff under it

Db

That's just a walk-in closet with six storage shelves and a bunch of old jet-ski parts.

BTW... I'm running low on 64X intake manifolds and 61X-62T front timing covers.
 

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DangerBoy

Runs with scissors
Site Supporter
Location
Rincon Beach
That's just a walk-in closet with six storage shelves and a bunch of old jet-ski parts.

BTW... I'm running low on 64X intake manifolds and 61X-62T front timing covers.

Hmm I might Know where there's some timing covers laying around,
since your getting low :sneaky::sneaky:
 

AtomicPunk

Lifetime bans are AWESOME
Site Supporter
Location
Largo, Fl
#.0 what kind of turf is that on the top? why did you go with flat?
what thickness padding did you use on the sides?
 

Fro Diesel

creative control
Location
Kzoo
bump to see if Chris can answer these two questions for us.

I am going to be working on these mods to my SN over the next few weeks. Good stuff here.
 
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