Other quick disconect for stator

[227]

Salt is not as evil as everyone seems to think. Well....O.K. it is. But a little prep b4 riding (whatever you spray your motor down with) and some attention after riding (freshwater rinse & spray down again) Has seemed to work for those of us that ride salt 100% of the time.

I agree its just that for salt water riding you have to do different maintainence than fresh and most freshwater riders aren't aware of what works. If you are going to do the quick disconnect mod, I do recommend stepping up and paying JSS's fee. I ride 100% salt and have never had any problems with my JSS connections. When ever you have them apart pack them with dielectric grease and you won't have any problems.

 

[WFO Speedracer]

Weatherpack connectors packed with dielectric grease is about as waterproof as you can get,McMaster Carr has all pieces you need for those connectors as well.

 

[chriselmore_1]

do you need a special tool for the weatherpack??

 

[McDog]

Somebody post a link on the mcmaster carr weatherpacks....please.

 

[#ZERO]

I use the translucent green MSD style waterproof boots that are directionally molded to fit the factory crimp-on terminals.

You have to use a special ratcheting compound leverage tool that crimps the wire and insulation separate.

Also the weather pack connectors work well outside the e-box and you need crimp tool for these too.

 

[#ZERO]

Somebody post a link on the mcmaster carr weatherpacks....please.

http://www.mcmaster.com/#weather-pack-connectors/=590nia

 

[WaveDemon]

I use the translucent green MSD style waterproof boots that are directionally molded to fit the factory crimp-on terminals.

You have to use a special ratcheting compound leverage tool that crimps the wire and insulation separate.

Also the weather pack connectors work well outside the e-box and you need crimp tool for these too.

Chris, I need to get a few off of you. let me know if you've got some extras to sell.

 

[Scorn800]

All Kawi 750/800 have detactable stator connections:wavey:

 

[#ZERO]

Chris, I need to get a few off of you. let me know if you've got some extras to sell.

I still have a few remaining and I'll be getting a few thousand more in shortly.

All Kawi 750/800 have detactable stator connections:wavey:

Yamaha's are detachable inside the e-box to prevent corrosion on the connectors.

 

[kevbo]

Look for a trailer plug that has a weather proof seal and wrap the joint with vinyl tape. I unwrapped mine after three years and it the connections were completely dry.

 

[IceRocket1286]

Use the msd style weather packs, you can find them at local electrical stores, I have at least.

Do not use a trailer plug, that is hillbilly as hell.

SXR's are also detachable inside the Electrical box, but you only have to remove a small "cap" with two 10mm bolts to reveal them and unplug them instead of the entire box like a yamaha. It is pretty convenient.

 

[jetfreak78]

i have used these ones:

http://www.positite.com

for the start-stop wires for 2 yerars now in the baltic sea. worked perfect for me. best connectors i´ve ever used. diconnectet them this winter and no corrosion at all. no special tools needed and you can reuse them.

 

[keith t]

I have used these - they come in 2,3,4 & 6 pin

AMP Superseal Connector kit, male & female parts, crimps and seals.
1.5mm series AMP Superseal connector
(Also including Crimping instructions)

These connectors fulfil all the requirements prescribed by the various automotive and industrial standards.
They are watertight and exceed the requirements prescribed by the IEC 529 and DIN 40050 IP 67 standards regarding waterproofness.



Contacts

• Material: phosphor bronze, or brass, tin plated.
• Double contact spring (mainspring and auxiliary anti-overstress spring) ensuring low insertion force, but high contact force
• Wire size range: 20-16 AWG
• Current rating: 14 Amp maximum
  

Wire Seals

• Material: silicon rubber
• Seals shapes to make them easy to insert in the cavity
• The collar in the crimping area provides excellent strain relief on terminals
• Suitable for wire with insulation diameter ranging from 0.5mm to 1.5mm
  

Connectors

• Material:
  housing and secondary lock: polyamide 6.6 glass filled, U.L. approved radial seal: silicon rubber
• Resistant to: ozone, salts (CaCI2-NaCI), gasoline, diesel fuel, brake fluid detergents, anti-freeze coolant, transmission gear lubricant, motor oil
• Temperature range: -40°C to +125°C
• Insulation resistance: min. 200 M
• Dielectric withstanding voltage: 1500 Vrms
• Watertight capability: conforming to IEC 529 IP 67 standards

Termination

• Terminals are best crimped with a suitable tool or they can be crimped with pliers and then soldered.

 

[Mark44]

do you need a special tool for the weatherpack??

yes get the correct crimper. McMaster has everything you need.

mark44

 

[Mark44]

I have used these - they come in 2,3,4 & 6 pin

AMP Superseal Connector kit, male & female parts, crimps and seals.
1.5mm series AMP Superseal connector
(Also including Crimping instructions)

These connectors fulfil all the requirements prescribed by the various automotive and industrial standards.
They are watertight and exceed the requirements prescribed by the IEC 529 and DIN 40050 IP 67 standards regarding waterproofness.



Contacts

• Material: phosphor bronze, or brass, tin plated.
• Double contact spring (mainspring and auxiliary anti-overstress spring) ensuring low insertion force, but high contact force
• Wire size range: 20-16 AWG
• Current rating: 14 Amp maximum
  

Wire Seals

• Material: silicon rubber
• Seals shapes to make them easy to insert in the cavity
• The collar in the crimping area provides excellent strain relief on terminals
• Suitable for wire with insulation diameter ranging from 0.5mm to 1.5mm
  

Connectors

• Material:
  housing and secondary lock: polyamide 6.6 glass filled, U.L. approved radial seal: silicon rubber
• Resistant to: ozone, salts (CaCI2-NaCI), gasoline, diesel fuel, brake fluid detergents, anti-freeze coolant, transmission gear lubricant, motor oil
• Temperature range: -40°C to +125°C
• Insulation resistance: min. 200 M
• Dielectric withstanding voltage: 1500 Vrms
• Watertight capability: conforming to IEC 529 IP 67 standards

Termination

• Terminals are best crimped with a suitable tool or they can be crimped with pliers and then soldered.

these are what I use they work great.

 

[yamanube]

Look for a trailer plug that has a weather proof seal and wrap the joint with vinyl tape. I unwrapped mine after three years and it the connections were completely dry.

I used the same thing on my TL with zero problems, fresh water though.

 

[OCD Solutions]

Use enough dielectric grease and electrical tape and anything can be made waterpoof.

 

[QuickMick]

I still have a few remaining and I'll be getting a few thousand more in shortly.



Yamaha's are detachable inside the e-box to prevent corrosion on the connectors.

How much and will you have any at Daytona?

 

[sflsurfrider]

How much and will you have any at Daytona?

mick.... you should contract the install to someone that knows what theyre doing. just looking out for your safety, brah!


:wavey:

 

[The Penguin]

mick.... you should contract the install to someone that knows what theyre doing. just looking out for your safety, brah!


:wavey:

he's already got a safety bra.