shortening pole

noodle

I reckon I can break it!
Location
Melbourne Aus
I'm currently tacking on the task of shortening my oem sj pole but I'm having trouble breaking the epoxy seal between the glass of the pole and the cast piece at the bottom. Just wondering if anyone has an easy fix for me to try. Any help would be great:biggthumpup:
 

DAG

Yes, my balls tickled from that landing
Location
Charlotte, NC
ahah i'm doing the same, I got the rivent out and have been working around with a screw drive and hammer to break the glue... no luck so far.... :(

anyone ealts who has done this b4?
 
Y

yamaslut

Guest
more aggressive riding position
better control



did my stocker this weekend... well, Robert did, while I was re-re-inforcing my side walls
 

Mark44

Katie's Boss
Location
100% one place
It also gives you that super cool SJ stance that Kawi riders don’t have. After you get that pole cut order some back flip socks off of Yamaslut.

Mark44
 
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yamaslut

Guest
Mark44 said:
It also gives you that super cool SJ stance that Kawi riders don’t have. After you get that pole cut order some back flip socks off of Yamaslut.

Mark44

you aint gettin far w/o the backflip socks...
werd
:biggrin:
 

beachedflunkey

wavejunkies
Location
Virginia Beach
yamaslut said:
more aggressive riding position
better control



did my stocker this weekend... well, Robert did, while I was re-re-inforcing my side walls
It appears the question has been answered so I can safely hijack this thread. (Just in case, I used a couple chisels and a hammer too, then a dremel w/sanding wheel.) So, what's with the re-reinforcing? I've used your tips to reinforce two rn's so far...
 

oxnard111

Creative RE Purchasing
Nikad told me that when he shortened his stock pole he didn't even remove the pole, he just left all the cables and everything on, he cut the two inches off, lifted the cut section up and supported it (I imagine hanging it from the cieling or garage door or something). Removed all the junk from inside the bracket, and slide that puppy right back in. Sounded pretty easy.
 
Y

yamaslut

Guest
beachjunkey said:
It appears the question has been answered so I can safely hijack this thread. (Just in case, I used a couple chisels and a hammer too, then a dremel w/sanding wheel.) So, what's with the re-reinforcing? I've used your tips to reinforce two rn's so far...

I didn't have enough up near the hood seal and an overrotated BR killed the side... he he he

:biggthumpup:
 

Metal4130

Eat, Sleep, Ride, Groove
Location
Chicago
Will this help me carve flat water better? Also, if I shorten it 2 or 3 inches will it be able to lay flat in the hood groove thing like it used to or will it just sit on top of the hood?
 
Shortened pole is the only way to go. Definately more control and allows a more aggressive stance. Here's a pic of mine. I may have gone a little overboard (-5), but with the 4 degree bars it is perfect for me. The pole still sits in the hood fine. I would recommend taking a couple inches off first, then if you want more you can do it again. Nikad is right. You can do it right on the ski without removing any of the cables or wires. I just tape of my mark and cut with a die grinder with a 4" cut off wheel. The fiberglass is only like an 1/8 inch thick and the foam is like an inch+ thick. The cables are inside the foam. Just cut through the fiberglass with the die grinder (shallow cut around 3/16 of an inch deep), then cut the foam with a filet knife (being careful not to hit the cables and start/stop wires), then drill out the rivets, remove the rest of the pole out of the cast aluminum bracket (I use a wood chisel to split the fiberglass in two places and pull out the pieces with a pair of pliers. Wire wheel on the die grinder to remove the epxoy and corrosion), finally a little epoxy and slide the pole back into the bracket. Once you get to this point make sure you have it on straight before the epoxy dries. Just use your hood, make sure the clearances are the same on both sides. Finally, rivet the shortened pole in place.

A couple pointers. Use Stainless steel rivets( not for corrosion resistance, for strength). They are much stronger. Aluminum ones will break, I repeat aluminum ones will break! Also sand the base of the pole before you try sliding it into the cast aluminum bracket.

Damn, sorry for the book
Hope it helps.
 

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noodle

I reckon I can break it!
Location
Melbourne Aus
Cool thank for all the tips:biggthumpup: , I was going to just go the chop and dig but thought I'd better check if there was something that I was missing first. I take it that -2" is the best place to start, how much will I notice it? I've also got a lowered pole bracket on the way, so -2" wont be too much to start with will it?:dunno:
 
I went minus 3 the first time and them went two more. It's all in what works for you. Half the guys we ride with hate the shortened pole because of their backs. So they leave theirs long. I would recommend riding a ski with one first.
Don't forget to take into account the 1.5" +/- that is inside the bracket. For example- if you want minus two, don't just make your mark at 2 inches from the bracket because you will actually be taking off 3.5".
 
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