Other shop cart plans please

I've got a 91 superjet, not that it matters I guess, that I'm building a shop cart for to roll it around on in my shop. I'm planning on making it out of wood. My question is anyone that's built one wanna post some plans or a link to some plans or something or just give me an idea of what does and doesn't work? I need it to be about 18" tall so I can push my ski right off onto my trailer and back on to the cart. Thanks for any help!!!
 

EightySeven550

Always just this close
if you have a winch on the trailer, I suggest using a mechanics creeper. you can easily winch the ski back on the trailer.
Fits the SJs very well and rolls really nice around the garage. (sits low and fits under my workbench too.)

If you dont want to use that, I'll draw one up for you tomorrow on lunch break.
 
I've got an idea that'll work and probably what I'll do but I just wanted to see if anyone had some plans or pics they could post on here. But if you want to draw up some plans and post it here I'd appriciate it!!
 

OCD Solutions

Original, Clean and Dependable Solutions
Location
Rentz, GA
I prefer steel carts myself but can usually get stuff made at work for free... Both these carts are over 9 years old.

IMG_20110618_183118.jpgIMG_20110618_183128.jpgIMG_20110618_183158.jpg
 

EightySeven550

Always just this close
Could be considered overkill but I set my bunks to 16" on center and put my wave III on there from time to time. Sorry I dont have any real pictures of teh cart but here is the concept.
STAND Model (1).jpg
 
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OCD Solutions

Original, Clean and Dependable Solutions
Location
Rentz, GA
Bigger is better. I built my big cart to fit my seadoo and had a set of narrow bunks attached to a piece of plywood that set on top for my Superjet. The height was good for loading but too tall to work on so I built the smaller cart for standups.
 

tor*p*do

Squarenose FTW
Site Supporter
Location
NW NC
bigger is better when it comes to wheels too
small wheels dont work well, get good sized ones
 
Location
NorCal
IMAG0901.jpg

Thats mine, I made it for $50 wood/wheels/screws. Built it to the height of my tailgate so I can pull it in and out of my truck bed. I messed up though because I measured it with No weight in the back of my truck so when the ski is in my bed the truck sits a couple inches lower making it difficult to slid back up onto the stand especially after riding all day and now that my rear bondline is gone I done have much to grab so its a big PITA. Im going to install some rails in my bed to fix this. Think my wheels are 2" could use bigger, but the bigger ones cost too much, didnt feel like paying $10/wheel so I just went with the smaller ones and they work fine.
 
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Sanoman

AbouttoKrash
Location
NE Tenn
Here is one idea and works great.Like NorCal,the small wheels work fine.They make some semi soft ones that will roll over about anything.The rack under the fx is a good design too.Either one will work and under $50.

Rok Hull Oct 2010 001.jpg Rok Hull Oct 2010 002.jpg Rok Hull Oct 2010 005.jpg Rok Hull Oct 2010 006.jpg
 

Waternut

Customizing addict
Location
Macon, GA
Here's mine... You probably can't see them but there are 3 - 2x4's in the middle between the bunks. This cart has been going strong for about 4-5 years. Although, I will admit that my like 1.5" caster wheels from Walmart are on their last legs and need to be replaced.

Just keep in mind that wood likes to pivot around your screws/bolts so you need to support/prevent that from happening. Cross braces work well like shown above. I just used additional 2x4 blocks around the joints to prevent flexing and torqueing.
 

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Waternut

Customizing addict
Location
Macon, GA
Thanks for all the pics and ideas!!! How wide should the wheels be apart from eachother to be stable enough?

This is more dependent on the height of your stand really. Going off memory, mine is roughly 3 feet tall with the wheels, the bunks are 12" apart, and the wheels are roughly 7-8" apart from that. So maybe 26"-28" wide wheel base. Mine feels very stable even with a heavy waterlogged ski and the legs aren't any wider than the ski itself so I've never accidentally kicked them when walking around the ski like I have with some of the really nice metal stands.

Two things I would change on my stand... First is the wheels. Mine are too small as I said before. Second, I would cut a slight curve in the front and back of the bunks because my carpet has worn through on the corners of the bunks.
 
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Waternut

Customizing addict
Location
Macon, GA
$50 would be pushing it for a homebuilt shop stand too. I think mine was basically 2-3 2x4's ($2ea), 4 casters ($2ea), wood screws ($5 box), 6x9 foot carpet ($9). If I had bought everything I used I would've spent less than $30 but in reality, I spent less than $10 because I had bunk carpet, screws, and 2x4's laying around.
 

OCD Solutions

Original, Clean and Dependable Solutions
Location
Rentz, GA
The casters should be the most expensive part and the most important. I got away with a small set for years but they couldn't go off the concrete at all. One finally failed last month and nearly dumped my Matrix onto the concrete so I made a trip to Northern Tool and picked up a set of 3" swivels for $20.

Sent from my Droid so spelling mistakes courtesy of Android keyboard.
 
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