carb tune quandry

Pablo

sqeez bth levrs & lean bk
Site Supporter
Location
georgia
Trying to tune a new Full Spec 49. I have the high speed nearly closed (1/4 turn from closed) and have worked the low speed from 3/4 turn to 2 1/2 and cannot get the bottom end to clean up. I can get the middle and top to be nice and crisp when I set the low speed at 1 1/2 and top at 1 1/4, but the bottom is real rough and sputtery no matter where I set the low speed adjustment. I almost have to roll the throttle open easily until mid lever throw and then get on it for maximum performance. Any ideas? Engine is ported/epoxied/trued compression is 185 with fresh gaskets, fuel line and filters.
 

SuperJETT

So long and thanks for all the fish
Location
none
What is your jetting? The screws are for fine tuning once you get close with the jets. I'd call Ed@Full Spectrum first though he typically sets his carbs up for duals.
 

Matt_E

steals hub caps from cars
Site Supporter
Location
at peace
rying to tune a new Full Spec 49........Any ideas?

Yes. Call Ed and get his recommendation.
I've tried tuning his carbs by myself and kept chasing my tail for two weeks.
Then I broke down and called him. After listening to him for a half hour :biggrin:, I got his recommendations for jetting the carbs both in single and dual config.
His specs were dead-on.
 

Big Kahuna

Administrator
Location
Tuscaloosa, AL
I am having the same issue with my 44's. mid to top is fine. Bottom is ick. 1 turn out on the low and if I go 1/8 turn either direction is gets worse. But the bottom is not clean. Problem = Popoff is not right. Gonna try and get some time this weekend and play with it.
 
Location
dfw
Listen to the exhaust note when you are just planed out, that is the pilot jet. Then slowly open the throttle and listen at the piont where the pipe surges, thats mostly the popoff. The engine should be sputtering some for best throttle response. Its is very easy to clean up the low side by raising the popoff and dropping the pilot, you will know it has been overdone when then its cold natured and tends to hesitate as the throttle is opened. Big carbs usually need to be very rich for good response.
 
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Waternut

Customizing addict
Location
Macon, GA
Agreed that carb issues are the worst! There are 3 of us riding this thing and I think we're all stumped. It's got a b pipe, total loss ignition, 9/15 hooker, and feels more like it's got a stock ignition with stock impeller. It doesn't feel like an air leak or cavitation or anything like that. When I rode it last, it had smooth acceleration but semi-slow acceleration compared to what it should be.

I don't want to trash the thread up but the only two things that are unknowns to me are the porting and the single carb on a 62T case. Maybe the dude that built your engine raised the exhaust ports a good bit and it ruined the bottom end performance.
 

Pablo

sqeez bth levrs & lean bk
Site Supporter
Location
georgia
Agreed that carb issues are the worst! There are 3 of us riding this thing and I think we're all stumped. It's got a b pipe, total loss ignition, 9/15 hooker, and feels more like it's got a stock ignition with stock impeller. It doesn't feel like an air leak or cavitation or anything like that. When I rode it last, it had smooth acceleration but semi-slow acceleration compared to what it should be.

I don't want to trash the thread up but the only two things that are unknowns to me are the porting and the single carb on a 62T case. Maybe the dude that built your engine raised the exhaust ports a good bit and it ruined the bottom end performance.

Go easy on the engine builder bashing. He's been fine and has a good rep here on the X. I'm sure it's a simple carb issue...just nailing the jetting along with fine tune of low and high speed screws. I've got a ATP billet carb mani that's throwing off the combination. I'm waiting on bigger pilot jets 140 or 145 to install. Got 137.5 in now. Word is that the mani is allowing too much air. Don't know if it's air velocity or volume, but going up in pilot jet is the recommended trick now. Just thought I'd see what some of you recommended as well.
 
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Waternut

Customizing addict
Location
Macon, GA
Not trying to bash the builder especially since I don't know who did your engine. Just throwing my uncertainties on the wall and see if any stick.

Hope you get that thing working right soon. I'm sure it's driving you nuts.
 
Location
dfw
Not trying to bash the builder especially since I don't know who did your engine. Just throwing my uncertainties on the wall and see if any stick.

Hope you get that thing working right soon. I'm sure it's driving you nuts.

More importanty, what are your pump specs?
 

Pablo

sqeez bth levrs & lean bk
Site Supporter
Location
georgia
stock pump with hooker 9/15 and oem cone. Impros told me to go without the WW cone. Aqueavein intake.
 

McDog

Other Administrator
Staff member
Location
South Florida
I know who your builder was and won't name or bash him if you're not wanting to but.....

the package deal should have been TESTED and ready to go when you got it. This has cost you 3/4ths of the summer. Doesn't seem right. That's all I will say.
 

SUPERTUNE

Race Gas Rules
Location
Clearwater Fl.
You need to use big low jets so your going in the right direction there, also set the high speed screw at 7/8 turn and change high jet until your very close, then you will have a 1/4 turn either way adjustment
 

Pablo

sqeez bth levrs & lean bk
Site Supporter
Location
georgia
Sweet weekend tuning rather than riding. Man it's great. I tried lowering the popoff today with a 80 gram spring from a 115 (thx mcdog). It made the whole thing worse. Needle and seat was a 2.5. Was thinking that N/S was quite a bit smaller (more like 1.8) so I was going to go up to a 2.0. Since the 2.5 was crap with the 80 spring I went down to the 2.0 and used the 115 spring. It feels better, but still will not fully clean up on the bottom. I haven't tried the 80 spring with the 2.0. What's a better move:
1. Go lower on spring/popoff
2. Larger pilot?

I've got a 137.5 pilot in now and have 140 and larger on the way.
 
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