Bendix and Starter Rebuilds

michael950

for me to POOP on!
Location
Houston, TX
I have a spare bendix that I am not sure is good or not, I was wondering if I should rebuild it or soak it in oil or something.

I also pulled my starter on an engine swap, and wondered if I should rebuild it (?) while it is out. If is from an '95 blaster.

What are the procedures, is it worth it, etc.
 

DaUpJetSkier

I like square
Location
Marquette, MI
Id make sure it pops out and returns feeling, should still spin going the opposite way I believe. Clean any debris on it with brake cleaner and Ive heard to soak in ATF but i use regular oil as well.
 

Matt_E

steals hub caps from cars
Site Supporter
Location
at peace
Soak the bendix in ATF for at least 24 hours. Make sure that it engages and drops down without a problem.
Starters can be rebuilt inexpensively - consult JSS for parts. Use good rubber seals and paint the whole unit once assembled to assure sealing.
 

meatball

User Title Unavailable
Location
Maryland
Yea, rebuilding is pretty cheap and provides good durability should you do it correctly. I got nearly all the moving parts (needle bearings, bushing, brushplate etc.) for like 120. Make sure you replace the seals for the case, dont reuse the old ones or it will leak. Considering that most OEM starters last like 13 years, consider sealing it with JB-weld, the next one I do I'm doing in that, as I'll probably not need to open it again (thats if I replace all moving parts).

John knows what to do, but if your not absolutely going to rebuild it, dont open it! JSS has the special gaskets required for the cases that has sqaures as a cross-section, rather then the circle for a cross-section of most gaskets and o-rings.

Like Matt said, paint it after all said and done, I also put a bunch of gasket sealer on the gaskets when I sealed it up, then painted it with Rustoleum to give it an even stronger seal. Works great! Has held up to rough starting for about a season.

When the starters (which are brushed motors) get old, the brushes are worn to the bone, mine wore worn to the point that two were completely gone, and the case was full of black brush dust (normal). I just cleaned it all up, sanded the commutater end (vertically not horizontally) and then put it back together. Depressing all four brushes at the same time to fit it on the commutater is a little challenging, you might need another person to help ya.

Bendixes cant be rebuilt by my understanding, but I wouldnt leave it laying around, I have an extra, and keep it submerged in motor oil.
 
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keefer

T1
Location
Tennessee
The thing I have seen break the most on bendix is the little retainer/seperator for the 3 weights that become exposed when you extend the bendix. This causes the weights to eventually pop out of place and make the bendix become stuck in the engaged position which then trashes your starter. The Yamaha parts finder shows replacement parts for the bendix, but I have never ordered any as of yet. Good luck.
 
The thing I have seen break the most on bendix is the little retainer/seperator for the 3 weights that become exposed when you extend the bendix. This causes the weights to eventually pop out of place and make the bendix become stuck in the engaged position which then trashes your starter. The Yamaha parts finder shows replacement parts for the bendix, but I have never ordered any as of yet. Good luck.


the little circular spring is a weak point as well...ANY corrosiion on that thing and it'll pop with virtually no effort
 
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