I would check the cooling system just because it is something to check, it may be all good but you are a little stumped as to why it is doing what it is doing. The tear down is a good idea if you do think that there is something wrong in the bottom end and will cost not to much to re assemble if everything checks out. Testing to see if there are any leaks any where before you break down the motor will make sure that you don't somehow miss a problem. testing after you re assemble and you get the same results will let you know if there was any change in the motor from before to after. i don't know, i just like to check things i guess. Your sure about your carbs not having water in them or a plugged jet or leaky carb gasket? man i haven't had my ski stump me in a while but i know my ski in and out. it sure is tough to figure out someone elses ski over the internet sometimes. any new progress today?