Reinforcing ?, ya I know......

Location
Delaware
I'm in the midst of my winter project, reinforcing just the engine compartment of my RN SJ. I've basically found all what I need from searching PWCT and whatnot but wanted to follow up on a couple of things I'm still unclear on or more or less nervous about since this will be my first time working with any of this.

I have the rails ground down and need to start preppin' the hull for the next steps. I was going to use a orbital sander to rough everything up and then go over by hand to get the smaller areas. What grit paper is good to use, 400? Clean-up would be vacuuming, wet-wiping the rest of the dust, then acetone wipe down. Is anything else crucial needed?

I'm pretty square on what I need for strengthening materials, just unsure on how much epoxy resin (105) & slow hardener (206) I will need..... I plan on using 17oz Biax to do 1 layer on the sides and up the nose and 3 under the hand pole since that area is small and 1 on the firewall for limiting rope mount strength. How much would you guys say is needed for this and to use with bond rail filler? And should I do 2 layers of biax on the sides?

Can Microlight (410) be used instead of the sillica?

Thanks,
 

beachedflunkey

wavejunkies
Location
Virginia Beach
A gal of resin should definitely do it. I used fast hardener in the cooler Fall (60-70deg?). I also used silica filler. 80 grit all around the inner hull. I also ran 2" tape all under the rails and around the inner lip of my hood. Sounds like you are straight on the rest.
 

jetskiking

Im done sanding!!!
Location
Dallas Georgia
I used 60 grit on the inside of my hull. The rougher it is the better it will bond. Also a gallon should be plenty. I just did footholds and reinforcement and a gallon was plenty. Three layers of biax under the nose seams like alot. I used 12oz biax and thats pretty thick stuff. I wouldnt do two layers on the sides that would be alot of weight. I did one layer of 12oz biax and one layer of 5.5oz carbon so I only have 17oz of buildup on the sides and it is solid.From everywhere I read it seamed like 12oz was enough everywhere I only added carbon for a little bling.
 
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