Purchased somewhat of a "basket case" 91 X2. Starts & runs badly (Chitty Chitty bang BOOM). Everything under hood is no mystery, I got that but the pump engine alignment, that's another matter. Don't have a clue where to start. Took a page out of the Sea Doo alignment procedure & fashioned a sleeve which inserts into shaft tunnel, slip fit into tunnel, slip fit over shaft = dead center. Is this where I base my alignment? Is that tunnel true to either/or? If not, Where is the "true" component/ position that I base the alignment from. Snap shot of where I'm at.
Shaft straight & true but missing material. No mystery there, replace.
Shaft bearing loose & hanging. Bearings are trot line weight
No shim(s) @ motor mounts. Motor mount "appear" to be in good shape.
No shim(s) @ pump.
Coupling rubber good.
All evidence points toward that the motor/pump was pulled by previous owners & assembly was done in "Half Measure". That alright, I knew I was purchasing a basket case.
So knowing this. The procedure of alignment starts where? Maybe @ the coupling with precise measuring of gaps/distance or is that measurement reserved for validation? Hell, I don't know. Engine/body/electrical on PWCs I know. Pump- engine alignment, not a clue...
Please help.
Pics with parallax. Shaft favors 12:00 o clock straight up.
Shaft straight & true but missing material. No mystery there, replace.
Shaft bearing loose & hanging. Bearings are trot line weight
No shim(s) @ motor mounts. Motor mount "appear" to be in good shape.
No shim(s) @ pump.

Coupling rubber good.
All evidence points toward that the motor/pump was pulled by previous owners & assembly was done in "Half Measure". That alright, I knew I was purchasing a basket case.
So knowing this. The procedure of alignment starts where? Maybe @ the coupling with precise measuring of gaps/distance or is that measurement reserved for validation? Hell, I don't know. Engine/body/electrical on PWCs I know. Pump- engine alignment, not a clue...
Please help.
Pics with parallax. Shaft favors 12:00 o clock straight up.
