micro balloons with epoxy?

SJBrit

Extraordinary Alien
Location
Bradenton, FL
It depends what you are trying to do. Micro balloons thicken the epoxy and make it sandable, something like cabosil makes a thick paste but isn't so easy to sand. It's much harder though. So yes, you can use micro balloons if you want it to be sanded but if you want a bit more durability then cabosil is the way to go. Nothing goofy about it.
 

SJBrit

Extraordinary Alien
Location
Bradenton, FL
I tend to use cabosil for that - and I'm careful to wipe off any excess after it's all oozed out since it does set hard. But like Stanton said, either will work.
 

SJBrit

Extraordinary Alien
Location
Bradenton, FL
Just my experience.... They really thin the mix. Just my .02

I'm not quite sure I understand what you mean by "thin the mix" - micro balloons are a thickening filler. If the mix doesn't thicken up then you haven't used enough filler. It's amazing how much you need to put in - the first few scoops just seem to disappear as you mix them in.
 

Matt_E

steals hub caps from cars
Site Supporter
Location
at peace
Just my experience.... They really thin the mix. Just my .02

The mixing ratio in epoxy resin is pre-set and cannot be altered without weakening the end product. (Other resins do allow alteration of mix ratio to achieve different hardening times).
Adding micro balloons does not alter the mass of the epoxy itself.
 
I'm not quite sure I understand what you mean by "thin the mix" - micro balloons are a thickening filler. If the mix doesn't thicken up then you haven't used enough filler. It's amazing how much you need to put in - the first few scoops just seem to disappear as you mix them in.

Maybe I did not use enough filler. It must take a lot of material, I used more microballoons than I ever thought I needed. I was impressed with the strength.

I used 2 layers, the first was the standard mix, the second had a bit more hardner.
 

kraqus

Site Supporter
I'm not quite sure I understand what you mean by "thin the mix" - micro balloons are a thickening filler. If the mix doesn't thicken up then you haven't used enough filler. It's amazing how much you need to put in - the first few scoops just seem to disappear as you mix them in.


Yep....I added 8 scoops of 404 to a cup of mixed resin and I was barely getting to the consistency I wanted.

Benny
 

smoofers

Rockin' the SQUARE!!!!
Site Supporter
Location
Granbury, TX
Epoxy is an exothermic reaction (gives off heat as it cures). Funny thing about epoxy though is it will harden at an exponentially quicker rate if that heat is not dissipated. If you were to mix 8oz of resin and hardener and leave it in the cup, within 15 minutes or so it will begin to gel. AT that point the epoxy itself is getting warm and then 2 minutes after the gelling point (with a full cup) it will be smoking and hard as a rock.

This does not happen when epoxy is applied to a surface or used to wet out cloth. This is because the epoxy is in a thin layer and whatever it is applied to acts as a large heatsink, keeping the epoxy from heating too quickly.

The same thing happens with micro-balloons, you are adding a large amount of material that acts as a heatsink to keep the epoxy cool. It will still harden, it just takes longer. Basic chemistry....
 

SJBrit

Extraordinary Alien
Location
Bradenton, FL
Epoxy is an exothermic reaction (gives off heat as it cures). Funny thing about epoxy though is it will harden at an exponentially quicker rate if that heat is not dissipated. If you were to mix 8oz of resin and hardener and leave it in the cup, within 15 minutes or so it will begin to gel. AT that point the epoxy itself is getting warm and then 2 minutes after the gelling point (with a full cup) it will be smoking and hard as a rock.

This does not happen when epoxy is applied to a surface or used to wet out cloth. This is because the epoxy is in a thin layer and whatever it is applied to acts as a large heatsink, keeping the epoxy from heating too quickly.

The same thing happens with micro-balloons, you are adding a large amount of material that acts as a heatsink to keep the epoxy cool. It will still harden, it just takes longer. Basic chemistry....


Also, if you want longer working time with your epoxy then pour it out of your mixing pot and onto a tray so it spreads out thin. This dramatically increases working time for the reasons stated above.
 

SJBrit

Extraordinary Alien
Location
Bradenton, FL
should i add filler to epoxy my battery tray insert back in that keeps ripping out?

Fillers are to thicken the epoxy so it doesn't run - they don't add any strength. In fact, fillers designed to be sanded do the opposite. So, if your insert fits in there tight then you probably don't need a filler. If there is any kind of gap to fill, however, then I would use something like cabosil to make a thick paste which is very strong.
 

kraqus

Site Supporter
Fillers are to thicken the epoxy so it doesn't run - they don't add any strength. In fact, fillers designed to be sanded do the opposite. So, if your insert fits in there tight then you probably don't need a filler. If there is any kind of gap to fill, however, then I would use something like cabosil to make a thick paste which is very strong.


I disagree....but you are right about the ones designed to be sanded.


Benny
 

WFO Speedracer

A lifetime ban is like a lifetime warranty !
Location
Alabama
Cabosil does add strength to epoxy, any filler containing microballons , glass or phenolics spheres does not, some fillers are clearly marked high strength.
 
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