Surferdude,
I have been battling this "ON and OFF" problem since late OCT. Its a brand new CDI with NEW JSS wires and NEW MSD boots. The pulse coil resistance is right on the money. I replaced the entire length of wire from the pulse coil to the CDI to make sure there was no problems there. I have swapped out EVERY electric componant with known good ones. THE ENTIRE SYTEM! I have been attacking this as a electric/spark problem but I am leaning alot more towards the carb causing plug/spark problems. Compression is right on the money 174/173. The past 4 times I have been out it runs fine for awhile. As soon as I give it a few 15+ second open punches, it starts sounding like its hitting a rev limiter (at around 60-70%) even though I have it pinned WOT. After everytime I have the ski out I swap the plugs with new BR8ES. The problem seems to come on alot quicker now then it did in OCT. I am guessing that this is because of the progressively colder temps?
ANT,
I am with you, I think its way too fat on top and its fouling plugs up. If I swap plugs it goes away for awhile.
I think I have a 195H or 200main jet (3/4out) in a single 46 (only size I could get some decent color on the plugs). Now that is balls cold out I am guessing its fouling the plugs up faster cuz it was too fat to begin with. I pulled the front plug and I will post a pic later tonight, its pretty dark. I am going to drop down to a 180H an see if the problem goes away. I really hope so, cuz tuning in 30F air f#$king SUCKS!