steveyz250fpilot
Banned
- Location
- Huntsville, Alabama
Well, I finally managed to get the new motor and everything installed in this new 07 hull and running good. It's not a ton of fun riding on the super slick stock turf and without footholds though.... so I decided to get busy with it. I don't usually take pictures until stuff is done, but I decided to take some throughout the process of doing this if anyone is interested in looking. :splatt:
The stock turf and arm rails are removed:
A little bit of sanding done:
First tracing of foothold pattern:
Freehanding the inside cutout:
First foothold pattern cut out:
Another shot of the first cutout and the interior foam:
The foam got scooped out with a chisel:
Test fit of the first foothold:
Measured things up and traced the first cutout onto the other side:
Foam removed from both holes and both sides test fitted:
First foothold riveted in. Epoxy was also used to mate the surfaces:
Another shot:
Both footholds epoxied and riveted in:
Holes drilled with hole saw to fill fresh voids with foam:
Another shot of a hole. I had to dig a bit to get to the void:
Both sides filled with US Composites foam.
Everything sanded down ready for some fiberglass:
Footholds and arm rest areas (foam holes) fiberglassed
A little bit more fiberglass in the tray and into the footholds.
I just need to sand it down and turf it now.
The stock turf and arm rails are removed:
A little bit of sanding done:
First tracing of foothold pattern:
Freehanding the inside cutout:
First foothold pattern cut out:
Another shot of the first cutout and the interior foam:
The foam got scooped out with a chisel:
Test fit of the first foothold:
Measured things up and traced the first cutout onto the other side:
Foam removed from both holes and both sides test fitted:
First foothold riveted in. Epoxy was also used to mate the surfaces:
Another shot:
Both footholds epoxied and riveted in:
Holes drilled with hole saw to fill fresh voids with foam:
Another shot of a hole. I had to dig a bit to get to the void:
Both sides filled with US Composites foam.
Everything sanded down ready for some fiberglass:
Footholds and arm rest areas (foam holes) fiberglassed
A little bit more fiberglass in the tray and into the footholds.
I just need to sand it down and turf it now.
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