Flywheel HELP !!!

[vitalikol]

I got A PROBLEM !!!
Yestoday was working on my 06 SXR and 750X2 engines. My goal was to replacestock flywheels on bouth for Jetinetics's flywheels ( new for SXR and used for X2 ). Useing special removal bolt I didn't have any problem to take flywheel from 14 years old engine. But I hit major bump when tryed it on 06 engine.
Stripe tread on special bolt and little bit on flywheel. Today I cut off damaged tread and tryed again... with same result.

Is it other way to remove flywheel ????????????????????????
I was thinking heat it with torch ???

Give me some advise , please

 

[vitalikol]

I got A PROBLEM !!!
Yestoday was working on my 06 SXR and 750X2 engines. My goal was to replacestock flywheels on bouth for Jetinetics's flywheels ( new for SXR and used for X2 ). Useing special removal bolt I didn't have any problem to take flywheel from 14 years old engine. But I hit major bump when tryed it on 06 engine.
Stripe tread on special bolt and little bit on flywheel. Today I cut off damaged tread and tryed again... with same result.

Is it other way to remove flywheel ????????????????????????
I was thinking heat it with torch ???

Give me some advise , please

 

[Matt_E]

Heat the flywheel, ice the shaft, tap the removal assembly with a hammer when its tight.

 

[Matt_E]

See reply in other thread.
No need to post multiple threads.

 

[vitalikol]

Wasn't sure where to post

 

[Kawi 800]

Heat the nut and spray some PB blaster on it it will suck it in and let it come off easy, just another suggestion.

 

[HBCwatercraft]

Yepp,heat..i use carb clean to spay the center shaft,cools it quick to shrink it wile the heated fly stays expanded.Tap the end of the puller,not sure what puller u have but i use a 3/8 impact on mine then tap with a deadblow and it will pop off.

 

[Big Kahuna]

I merged both threads together....

 

[vitalikol]

What did you meen BIG K ?

 

[Scorn800]

Becareful with the heat, too much can ruin the front crank seal.

 

[BBYamaha]

i like the impact gun method

 

[Big Kahuna]

I merged both threads together....

you created to threads about the same thing, I took both and added them together......

 

[Officer Mike]

Heat the nut and spray some PB blaster on it it will suck it in and let it come off easy, just another suggestion.

copy cat

 

[vitalikol]

Today I got another remover from my local dealer , put it in with my fingers only and flywheel just fall off

:dunno:????????????????????????????????

but I am happy. Put Jetinetics on:Banane01:

 

[yamanube]

Yepp,heat..i use carb clean to spay the center shaft,cools it quick to shrink it wile the heated fly stays expanded.Tap the end of the puller,not sure what puller u have but i use a 3/8 impact on mine then tap with a deadblow and it will pop off.

The kawasaki flywheels do not come off the same way a Yamaha one does. It doesnt use a typical puller its a nut that threads into the end of the wheel and forces it off the shaft. (I think)