From Harry @ Group K:
650 Semi Stock Class
Overview : With the release of the SXR800 based X2 (aka new X2) it is logical to establish a ”Stock” racing classification for that machine (as currently exists for the 800cc stand-up machines).
Given the large number of competition minded “old X2” owners that exist nationwide, the new X2 stock class could easily be bolstered by allowing the inclusion of old (635cc based) X2s that are permitted a selection of specific modifications that nets a performance level very close to that of a new X2 prepared to IJSBA stock rules…. For the purpose of this document, these specific modification set allowed for this proposed set of specific modifications will be referred to as
650 SEMI-STOCK.
Objectives : The original “stock” class is intended to be a form of racing that allows the use of a machine that is reliable, affordable, easy to tune, and easy to maintain. A primary intention of “stock” class is to allow owners to race with the same reliable machine that they use for routine weekend recreational riding. Given this, the 650 SEMI-STOCK modification allowances should maintain exactly that same set of intentions. Beyond those expectations, a “good” set of rules will be ones that entail a technical inspection that does not require great expertise, nor significant teardown.
650 SEMI-STOCK Equipment Overview : All the technical specifics are explained and detailed below, however for general understanding, the 650 SEMI-STOCK allowances and requirements will be:
OEM Kawasaki 650 crankcases with no externally visible modifications (per SS)
70mm stroke (which is stock oem Kawasaki 650). (per SS)
725cc limit (calculates to maximum 81.22mm or 3.197” cylinder bore diameter)
OEM 650 cylinder required; porting, decking, and re-sleeving allowed (per SS)
One Single throat carb only, any size allowed, aftermarket flame arrestor allowed
Aftermarket reed petals and cages allowed (per SS)
Aftermarket exhausts with water-jacketed head-pipes, and “non-water-jacketed” bodies
OEM waterbox (per LTD)
Any exhaust exit location allowed (ie rear exhaust, mid exhaust, etc)
Aftermarket cdi/coil allowed (per LTD)
OEM ignition flywheel with all magnets required, lightening allowed
OEM charging coil must be present (per STK)
OEM aluminum pump case required, grinding & polishing allowed
Aftermarket ride-plate, scoop-grate, impeller & nozzles allowed
Hand operated trim nozzle allowed, Aftermarket steering allowed
Lanyard switch required
Overview of 650 SEMI-STOCK Tech Inspection - The previously listed rules have been configured with quick and easy technical inspection as a top priority. Since most internal engine mods are permitted, little engine teardown is required. In 30 seconds, the machine can be visually confirmed to have oem 650 cases, oem 650 cylinder casting, single carb, oem waterbox, legal (non-dry) pipe, and oem aluminum pump case.
Where need be, teardown would only include:
Stroke measurement through the front spark plug hole
Head removal to confirm bore diameter
Front ignition cover removal to confirm presence of charging coil and flywheel magnets.
Why not allow total loss ignitions? – As stated above “A primary intention of “stock” class is to allow owners to race with the same reliable machine that they use for routine weekend recreational riding”. Given the maintenance and reliability issues that have always been connected with total loss ignitions, they are not compatible with the objectives of the “spirit” of this racing class. Furthermore, technical support for such ignitions is becoming more and more difficult to secure.
Why not allow 750 engines or 750 cranks?? – A valid question, with two very important answers.
Firstly, short of piston diameter, the 95-2001 Kaw 743cc engines are virtually identical to the later Kaw 781cc engines…. Except the earlier 743cc engines have much higher port timing. A bone stock 743cc Kaw engine bored to 800cc (as the rules permit) would be an easy match for any “stock” 781cc engine. Given this, if an owner wished to employ a 743cc based engine, that engine platform would (or rather “should”) be subject to all the standard “stock” class rules (exactly as the rules apply to the 781cc platforms).
The second important reason is related to maintaining the “reliability” mindset of the class. In short, allowing stroke increases on a Kaw 650 engine would greatly harm reliability.
The most important measuring basis for predicting 2cycle PWC engine reliability is “average piston speed”. This speed (normally represented in “feet per minute”) is calculated from stroke-length and peak-rpm. For pure racing engines, it is generally accepted that it is impossible to expect predictable crankshaft life at piston speeds in excess of 4000 fpm. That is, over 4000 fpm, a crank could last 20 hours …. or 20 minutes. The other end of the spectrum is the piston speeds that OEM makers choose for stock recreational machines (generally between 2800-3000 fpm).
Piston Speed relationships shake out as follows
4000+ fpm – Completely unpredictable life span of crankshaft components
3700 fpm – Crank life will predictably be 30-40 hours
3500 fpm – Crank life is predictably a full season of use
3300 fpm – Crank life is predictably 2-3 seasons of use
3100 fpm – Production unit range, predictably 4-5 seasons of use
Yamaha Super Jets (with a 68mm stroke) are well known for their excellent long term crankshaft life … even in racing applications. The Kawasaki 650 engines (70mm stroke) enjoyed a similar reputation. However Kawasaki 750/800 stand-ups have experienced a higher rate of crankshaft and connecting rod failure than any other stand-up racing platform. The table below shows the piston speeds resulting from the different stroke and rpm combinations …… The numbers speak for themselves.
SXR800s & X2 800s turn 6550 rpm in bone stock form (3238 fpm). “Stock” class prepared 800s turn well over 6800 rpm (3361 fpm). By contrast, a stock 650 X2 turns 6100rpm (2720 fpm). When the 650 engine is modified to spin 1200 rpms more than stock (as most 650 SEMI-STOCK configurations would turn), it’s piston speed is still less than an average “stock” Kawasaki 800 platform. Permitting 74mm stroker cranks in 650 SEMI-STOCK platforms will result in the same (negative) crank life “issues” that the modified 750/800 engines currently have.
Stroke Length 68mm SuperJet 70mm
Kaw 650 74mm Kaw 750/800
Stock OEM peak rpm 6150 rpm 6100 rpm 6550 rpm
Piston speed @ stock RPMs 2742 2801 3238
Piston peed @ 6800 rpm 3032 3122 3361
Piston peed @ 7000 rpm 3122 3214 3460
Piston peed @ 7200 rpm 3211 3306 3559
Piston peed @ 7300 rpm 3255 3352 3609
Piston peed @ 7400 rpm 3300 3401 3658
Piston peed @ 7500 rpm 3345 3444 3708