Super Jet 760cc Blowsion motor - rebuild issues

Polish jet pilot

4aces4aces4aces4aces4aces
Location
Warsaw, Poland
Hi all,

I got from a customer, an ex-Ross Champion ski (orange and white, JSU graphics on front) with about 760cc. It is a bibore ported 61x cyl on 62t worked cases and bolt on goodies, It uses 65U pistons. It was brought to US to Poland some years ago, was somehow "adjusted" to work on lower lever octane fuel (someone added an oem head gasket to the girdled ada head with orings, and doubled the base gasket for the cylinder).

The motor lost compression, so I took it apart and found few things such as: hone is almost gone, some scuffs on cylinders, sleeves which move inside the cylinder casting up to about 1 mm horizontally...and this is my biggest issue. How would you go about it - take out the sleeves and put them again? Replace and try to port them again (i'd prefer not too, but it might be needed). There was an idea from one of the guys at the machine shop to insert bolts into the cylinder casting so they would strenghten the casting around the sleeve..

The cases extremely nicely done part - fully epoxied. ported and polished, crank is strong - no problems.

Need to calculate correct compression so it can run on eg. 98-100 octane (Euro), and have good low end snap.

If you may have any suggestions or knowledge about this motor please help out, it's a nice ski but its thrashed I want to make it nice and rideable again

thx!
 

Matt_E

steals hub caps from cars
Site Supporter
Location
at peace
It's probably not a Blowsion motor, but rather JSU (Or Steve Webster, now Kommander Inc)
You might contact him.l
I am not sure how you would address the problem with the sleeves.
 

tom21

havin fun
Location
clearwater FL
I think you willl have to bore the cylinder and install new larger sleeves and pistons. unless someone makes a slightly oversize sleeve. no easy way around it. First follow matts advise.
 

Polish jet pilot

4aces4aces4aces4aces4aces
Location
Warsaw, Poland
I think I will pull the sleeves out, and make a copy of them with a larger wall thickness, and then press in again... the motor will run 85mm wisecos...still need to figure out base gasket thickness, dome size, etc
 
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