Fuel/Air Seperator?

SkiDaddy

Just Havin' Fun!
Location
Orange City, FL
I found this at GropK:

"While testing props and nozzles one morning, we were making repeated, long, smooth-water passes turning consistently 7250 rpm. About 2 hours into that testing, the test rider encountered a few ripples at peak speed that set the nose bouncing a bit…. But he still maintained full rpm. Suddenly, the boat surged a couple of times (obviously from air bubbles getting in the fuel pickup of a 1/3 full tank)… but he still maintained full throttle. After about 2-3 seconds of the intermittent surging, the engine shut down. Back at the shop we found a scored rear piston…. obviously from air bubbles entering the fuel lines while running the engine at full rpm.
We realized that we needed to re-define the term “pump gas safe”. As long as our F800 had a full tank of fuel, it was totally “pump gas safe”. However as soon as the tank got under half full, the occasional air in the fuel line, from rough water riding, could easily create piston-killing detonation in mere moments. For any closed course race boat, it is impossible to keep air from entering the fuel pickup tube…the only thing you can do is eliminate those air bubbles before they reach the carb….so we did.
The solution was to install a pulse-pump fuel-air separator. With the separator mounted, we were able to run the tank to less than a half gallon at peak rpm with no detonation or surging at all. The only down side of the separator is that when you run out of gas…. you are “out of gas”… there is no notice. Just the same, we figured this inconvenience is better than a scored piston. We made a simple aluminum-strap bracket to mount the remote pump & chamber on top of the battery (worked like a charm). For any modified closed course or freestyle “pump-gas” boats (like our F800), we strongly recommend a fuel/air separator to avoid damaging a piston when fuel levels get low."

Are they just pushing sales of their seperator or is this really an issue? I know I ride sometimes until the ski starts hesitating when landing from waves (from running ~low~ on gas & fuel sloshing in the gas tank). Then it's to reserve & ride back to the ramp/beach. I'm not holding it WOT across a lake very much or anything.

However, I definately don't want to toast another piston.....:aargh4: :aargh4: :aargh4: :aargh4: :aargh4: :aargh4: :aargh4:
 
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yamaslut

Guest
I found this at GropK:

"While testing props and nozzles one morning, we were making repeated, long, smooth-water passes turning consistently 7250 rpm. About 2 hours into that testing, the test rider encountered a few ripples at peak speed that set the nose bouncing a bit…. But he still maintained full rpm. Suddenly, the boat surged a couple of times (obviously from air bubbles getting in the fuel pickup of a 1/3 full tank)… but he still maintained full throttle. After about 2-3 seconds of the intermittent surging, the engine shut down. Back at the shop we found a scored rear piston…. obviously from air bubbles entering the fuel lines while running the engine at full rpm.
We realized that we needed to re-define the term “pump gas safe”. As long as our F800 had a full tank of fuel, it was totally “pump gas safe”. However as soon as the tank got under half full, the occasional air in the fuel line, from rough water riding, could easily create piston-killing detonation in mere moments. For any closed course race boat, it is impossible to keep air from entering the fuel pickup tube…the only thing you can do is eliminate those air bubbles before they reach the carb….so we did.
The solution was to install a pulse-pump fuel-air separator. With the separator mounted, we were able to run the tank to less than a half gallon at peak rpm with no detonation or surging at all. The only down side of the separator is that when you run out of gas…. you are “out of gas”… there is no notice. Just the same, we figured this inconvenience is better than a scored piston. We made a simple aluminum-strap bracket to mount the remote pump & chamber on top of the battery (worked like a charm). For any modified closed course or freestyle “pump-gas” boats (like our F800), we strongly recommend a fuel/air separator to avoid damaging a piston when fuel levels get low."

Are they just pushing sales of their seperator or is this really an issue? I know I ride sometimes until the ski starts hesitating when landing from waves (from running ~low~ on gas & fuel sloshing in the gas tank). Then it's to reserve & ride back to the ramp/beach. I'm not holding it WOT across a lake very much or anything.

However, I definately don't want to toast another piston.....:aargh4: :aargh4: :aargh4: :aargh4: :aargh4: :aargh4: :aargh4:


you read too much and are slightly paranoid bob.... :Banane01:
 

SkiDaddy

Just Havin' Fun!
Location
Orange City, FL
That's what Engineers do..:rolleyes:

Call me paranoid but I've toasted 2 pistons in 9 months - it's getting way expensive & way a bummer......:crutches: :scared: :crazy: :ugh: :raincloud:
 
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yamaslut

Guest
That's what Engineers do..:rolleyes:

Call me paranoid but I've toasted 2 pistons in 9 months - it's getting way expensive & way a bummer......:crutches: :scared: :crazy: :ugh: :raincloud:


will all due respect bob, you do push the limits of your ski (200lbs of comp., advanced timing, porting)... My ski is dumbed down a bit... why can't you do that and be happy???

I just notice how you are always messing w/ things... adjusting screws and stuff... It just seems a bit overboard... I'm not denying your ability to work on them, it just seems to me that you are never happy w/ a setup...

No bad vibes, just pointing out a few things...

Christ... look at teds ski... it never breaks down...

btw - you can slap me when ya pick up the coupler remover :smile:
 

SkiDaddy

Just Havin' Fun!
Location
Orange City, FL
btw - you can slap me when ya pick up the coupler remover :smile:

No prob...:haha:

Yes, I run it near the edge. Trying to get that RIVA porting to hit off idle.:rolleyes: I have a solution to THAT problem, it's called 790cc of TLR ported Big Bore Lovin..:naughty: :naughty: :naughty: :naughty: I AM gonna run lower compression/less timing...

I'm also gonna yank the pump stuffer, which should help low end some.
 
i had the same symptoms on a gp800 at 1/3 fuel tank !! at the time group- k recommended their separator for me also , which is what i was going to do AFTER i rebuilt my carbs since they were 6 years old at the time , glad i did because it turned out to be my fuel pump check valves in the carbs! so you moight start there first ! good luck !
 

Big Kahuna

Administrator
Location
Tuscaloosa, AL
I have smoked 2 pistons (different times) from the ski "Hiccupping" when the gas got low......... once at the beach running in smooth water hit some ripples, I was borderline on hitting reserve and the other at the river with Tricky...... Oh, and a 3rd time, loaned the ski to chris, ran low there, light scoring........
 

SkiDaddy

Just Havin' Fun!
Location
Orange City, FL
I have smoked 2 pistons (different times) from the ski "Hiccupping" when the gas got low......... once at the beach running in smooth water hit some ripples, I was borderline on hitting reserve and the other at the river with Tricky...... Oh, and a 3rd time, loaned the ski to chris, ran low there, light scoring........

So what was the fix you ended up with?:sneaky:
 
We used the seperators this year on our Blasters mainly because we lean them over so much in the turns. Only negative is, when you run out of gas with a seperator, you are REALLY out of gas!

Scott
 

Big Kahuna

Administrator
Location
Tuscaloosa, AL
We used the seperators this year on our Blasters mainly because we lean them over so much in the turns. Only negative is, when you run out of gas with a seperator, you are REALLY out of gas!

Scott

So, do you really run out of gas?:question: :question: :question: :question: :question: :banghead: :banghead: :haha: :haha: :bigeyes: :bigeyes: :woot:
 
I have one on my SXR just for safety sake since I use a full tank when I make one complete lap on the lake I ski at. The only down ski is when you are out you are out. Its cheaper than burnt pistons.

Dano 7
 
i had the same symptoms on a gp800 at 1/3 fuel tank !! at the time group- k recommended their separator for me also , which is what i was going to do AFTER i rebuilt my carbs since they were 6 years old at the time , glad i did because it turned out to be my fuel pump check valves in the carbs! so you moight start there first ! good luck !
BTW : I think group -k is a super company and i am not knocking them in any way , i also would reccomend them to anybody, as im going to get their sleeper kit this winter for my 800 . I JUST WANT TO REPEAT at 1/3 fuel level ........ check your pumps first ! then buy a separator ! good luck .
 
will all due respect bob, you do push the limits of your ski (200lbs of comp., advanced timing, porting)... My ski is dumbed down a bit... why can't you do that and be happy???

I just notice how you are always messing w/ things... adjusting screws and stuff... It just seems a bit overboard... I'm not denying your ability to work on them, it just seems to me that you are never happy w/ a setup...

No bad vibes, just pointing out a few things...

Christ... look at teds ski... it never breaks down...

btw - you can slap me when ya pick up the coupler remover :smile:
resisting.....urge.....to.....pile on.
just joking bob. good luck with it.
 
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