Another Freak circus back life

[wikstromm]

Yes, as it says, bringing back chris anyzeskis old circus back to some decent shape.

Blught it as "race ready ski", weeell it was not.

For now i took it apart, looked over the motor xs1000, needed some new sleeves and got new bottom end while it is apart already.

Pressure tested the coolinglines those were good tho, thats a plus haha.

Updates will come here and there, sorry for bad english im just a swede from the woods

 

[97superjet]

Welcome to the party! lol I would highly advise opening up the tray and looking at the cooling lines even though they pressure tested fine. Mine were on the edge but didn't leak, if that ski has seen salt water then they are likely corroded.

 

[wikstromm]

Thanks dude! Haha.

Yeah I had that in mind so I might cut it open, havent decided yet

 

[97superjet]

Thanks dude! Haha.

Yeah I had that in mind so I might cut it open, havent decided yet

As long as its apart and winter I would

 

[wikstromm]

As long as its apart and winter I would

Do you have measurements where to cut?

 

[Big Kahuna]

Cut 2" back from bulkhead to where the pump tunnel bulge is then down the sides of it. Leave at least 1.5" of materal along the sides so you have a good lip to adhere back to.

 

[wikstromm]

I want my stuff mint and not have to worry about stuff when its time to rip, so started to clear the turf and gonna replace the cooling lines just to be sure.

 

[Big Kahuna]

Cooling and trim tube.

 

[97superjet]

My ski is at paint but this picture should help

 

[wikstromm]

Anyone knows the CC pattern for the pump bolts? This circus has 2 but now when the turf and padding is gone im putting in 2 for the front mount.

 

[G-Body]

On my circus I was able to replace the cooling lines without cutting the tray. The ends were very corroded where they passed through the hull. Drilled them out until there was no aluminum line left as it passed through the hull, fished the piece out that was in the hull. Then I bent a couple pieces of stainless the same. Took a bit of bending and blindly fishing them back through but I made it. I used JB Weld to hold them back in. I was not able to do that on my Badass. I would have had to cut a lot of that tray out to change the lines.

 

[wikstromm]

The xs1000 getting a full refreshment, new sleeves, rebuilt crank, some better matchporting intake/exhaust manifolds

 

[fastgtfairlane]

Should be pretty rowdy with that engine setup.

 

[wikstromm]

I hope so! I got a TL and a rrp carbon pipe for it but im ISO a power factor to try also

 

[fastgtfairlane]

I got to ride a circus like yours with a dasa 1000 in it and it was a riot. The tem circuses are soo light.

 

[wikstromm]

Ah nice! Yeah I just want to learn some flips and spins haha

 

[wikstromm]

Started to put padding and turf back in the tray, tried to make my own foot wedges, but damn this turfing biz is hard to get it nice