Water is incompressible so if you ever get a lot of water on top of your piston you're guranateed to break something (usually the rod).
Do you have a single carb? If there was only water in your back cylinder, maybe your front rod punched a hole in the cases and let the water drain out...
So you just had a dead battery? Is your old starter good?
You need a digital multi meter if you want to check voltage/current/resistance on components. You can probably find a good one for around $100, they're nice to have.
Why not use epoxy to make the channel thingys? I bet the polyester would stick, but not as well as epoxy (for sure). I wouldn't waste any time with the polyester.
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