1) Couldn't hurt, but necessary, if you use two layers or more of glue, it'll stick even to uneven surfaces
2) Stopping the padding at the back and sanding is exactly what I do when I turf a ski.
3) Half way or a little past will be good.
So on the hood seal lip area I removed the cracked sections and prepped the area to be rebuilt. With the ski upside down I used duct tape to form the area that needed to be filled in.
I mixed epoxy resin, filler, and some fiberglass mat I chopped up with some scissors and filled in the area...
Smokey: Older the berry, the sweeter the juice.
Craig Jones: Man, it's the blacker the berry, the sweeter the juice.
Smokey: Yeah, well she blacker than a mother f'er too. .
One of my favorite movies.
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